After the first contact, which can be made by phone, mail or in person, you send us your RFQ to be thoroughly evaluated by our sales engineer colleagues.
In order to be able to calculate we request drawing files with *. pdf, *.dxf or *.dwg including dimensions. For a faster quotation process it is important that the RFQ includes all necessary information and dimensions. In case of complex bent components we can make the calculation based on 3D models with *stp extensions too.
If your request is for a complex task
/project work we cooperate
with you not only in technological processing but also if needed, in planning/designing adjusted to the production
. In these cases after approval of 3D documentation we document the product with part drawings.
We prepare your quote
in our production management system (ERP Infor.com) where raw material quantity and the technology order are set
up. Our sales engineer colleague, where possible, gives a suggestion for a more economical and simple production. The prepared quotation is detailed as requested
, even broken down to raw material cost, processing costs, surface treatment, packaging and delivery cost. Prototype production cost is also given if requested. This can greatly assist you in making the purchasing decision.
When accepting our offer you submit your order by e-mail.
For quick processing we ask for the final drawing with dimensions, *.pdf, *.dxf, or *.dwg format, or a 3D *.stp model
(if these were not sent with the RFQ, or were changed meanwhile). In addition to the dimensions please, if possible, provide us the material thickness, material quality as well as the surface treatment, surface characteristics (polished, ground, powder coated, eg.). Our customer service confirms the order
specifying the delivery date and value.
Our programming engineer colleagues process your order. All orders are added to our ERP system database
. Besides defining the manufacturing process we also select the appropriate processing equipment capable of carrying out the production with the given parameters taking into consideration the cost effectiveness, capacity and special customer requests.Manufacturing programs are created based on the drawings
and critical parameters are defined which must be checked during production by the machine operators and the quality controllers. The production card
is for the machine operators containing all the necessary information for production.During the technological preparation we aim to meet the conditions of maximum efficiency and accuracy.
The documentation is stored on our server in accordance with our internal documentation system storage specifications. In addition to the customers’ drawing, the internal production documentation and drawings are stored.
The manufacturing processes
are carried out under the guidelines set in advance, based on the production supporting documentation
.This includes the CNC program files, material quality, quantity and the packaging instructions which allows each component to be prepared exactly according to your specifications
. At each work process step the machine operators carry out their work according to this instruction.
As part of the quality assurance process qualitative and quantitative control points are inserted during manufacturing for the operators and the quality controllers
In order to meet the quality requirements our staff after each technological step measures and records the manufactured items with frequency adjusted to batch size.
Usually the first processing step is laser cutting or punching
. In most cases laser cutting is a preferred solution to conventional cutting technologies because of the low set up and tooling costs. Moreover laser cutting gives a high quality cutting surface which normally does not require any additional work. With our machinery which consists of 3 pcs of 2D laser cutting machines and a combined punch-laser machine
, several types of metal’s processing is possible.
The modern combined punch-laser machine can carry out embossing, tapping, sinking, nibbling
, etc. This machine is a fast and economical production solution especially when making big series.
After being cut the parts undergo a bending operation
. For this task we have 4 pcs of Amada press brakes. Products in different sizes (even of 3000mm length) can be bent with these machines. The great tool selection ensures the most accurate executions of complicated bends.
An integral part of the manufacturing process is the insertion of different fasteners (nuts, bolts, spacers
, etc.). Wide range of fasteners can be inserted with our new Haeger type fastener. This machine is equipped with automatic feeding system and tool changer thereby the processing time shortens.
Complement to our sheet metal processing the parts undergo tapping, stud welding, spot welding, TIG or MIG
according whatever it is you need.
As a result of the different processings uneven surfaces, discolouration or burrs may occur on the parts. In such cases or if aesthetic aspects are particularly important for you, deburring, rounding off, grinding, oxidfilm removal of the parts
are possible with our automatic deburring machine.
The last processing step for significant portion of the parts is the surface treatment, whether it is powder spraying, galvanizing or anodising. These treatments are done by our supplier partners. Our strict requirements to these suppliers and our quality control too ensures the perfect surface and finish.
The finished parts go through a final quantity and quality control
before delivered to you. The inspected parts are carefully packed and labelled
so that they can get to you intact. If needed we can provide special packaging
which can protect the products of particularly vulnerable shape or material during delivery.
We take care of the fast and accurate delivery
of your product whether it is a domestic or international destination via freight delivery partners..